If you feel the need to press harder to get the results you want when using a wire brush, it’s very likely you are using the wrong product. Wire brushes come in many wire diameters, knot styles and configurations, and each type will change the aggression of the wheel. To avoid thrown wires, make sure the brush being used is the right one for the job. ![]() As more wires break and come off, this can also throw the wheel out of balance, further intensifying the problem. This weakens the wires and can cause them to break and fly off the wheel - posing a safety hazard. If the wire brush doesn’t have enough aggression for the application, it’s likely the operator will push the brush harder into the workpiece, bending the wires of the brush at a high speed. Thrown wires typically occur when the operator uses the wrong product for the job. One of the most frequently mentioned issues regarding wire brushes is thrown wires and the risk they pose to operator safety. Consider these five common challenges when using wire brushes and how to resolve them: While wire brushes offer great performance in the right applications, following best practices and selecting the right product for the job are key to optimal performance. An abrasive will dig into the base metal and can change the part shape, but a wire brush will remove only surface contamination without altering the part. This isn’t a concern with wire brushes.Īnother advantage of a wire wheel is the ability to clean the base material without changing the part’s dimension. If the same job was attempted with an abrasive product like a flap disc, the operator could experience product loading that can stop the disc from performing as needed. Whether the job involves deburring, weld cleaning or removing rust, dirt or mill scale, wire brushes have several advantages.īecause wire brushes are non-loading, they will remove the coating, rust or dirt from a base material without loading up with the removed material. They can be used on many different materials but are most often used to prepare, clean and finish metal surfaces and parts. Wire brushes are a good choice for a wide variety of applications. Wire Brush Applications and Benefits Choosing the proper wire brush style and configuration for the job can help extend brush life and reduce safety risks. This article shares some tips to improve wire brush performance and see the results you want. In most cases, these challenges can be addressed through proper technique and product selection. These can result in less-than-optimal performance and reduced product life - costing a facility both time and money. However, there are some common challenges operators may encounter when using wire brushes. When operators use wire brushes with the proper technique and follow best practices, these products are an excellent way to efficiently remove contaminants, clean welds or prepare a part for the next step in the assembly process. Lubricants, Coolants, Metalworking Fluids.Computerized Maintenance Management Systems.Abrasives, Belts, Brushes, Grinding Wheels.Many uses for this stainless steel wire brush machine make it the ideal Restorer accessory for it's versatility and performance having many applications across the wood and the metal industry. Shou Sugi Ban technique is growing in popularity everyday whereas many commercial and industrial properties are being clad with it creating a modern rustic feel while preserving the wood character from rot and insect infestation. The tiny wires easily strip away soot from the surface of the barrel staves and is also ideally suited for Shou Sugi Ban wood prep and cleanup prior to coloring and staining. ![]() The stainless steel wire brush is more aggressive then nylon brushes by scooping out the soft grain of the wood leaving the hard grain raised or revealed.Īnother very common application for the stainless steel wire brush is for removing soot from burned oak barrels or more commonly called bourbon and whiskey barrels. ![]() It is also amazingly fast at cleaning up old barn wood and reclaimed lumber by quickly removing decades of debris and dirt. Where the accessory shines and is the industry standard is cleaning up live edge slab wood where you are trying to put some tooth into the surface of the live edge to achieve a superior bond for your epoxy. The WRSS01 stainless steel wire brush machine can be used in a variety of applications. Made from elastic stainless steel wire bristles. Works best when followed up with the WRBW80 80 Grit Nylon Brush. The perfect wire brush machine for cleaning Reclaimed Lumber, Distressing Wood, Raising the Grain on Wood Flooring and Stair Treads, Makes new wood look old, Barrel Stave Soot Removal, Ideal for preparing live edge river table surfaces for the strongest epoxy bond.
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